Design. Test. Optimize. Before you Build.
Using Emulate3D by Rockwell Automation, MOSIMTEC creates accurate digital twins of your automation systems, so you can validate control logic, simulate real-world performance, and reduce costly downtime – before deploying a single piece of hardware.
The AutoMod Replacement.
AutoMod by Applied Materials had been the market leader for simulation of material handling systems. Emulate3D is the top choice for companies looking to replace their AutoMod simulations. Emulate3D includes a library of hundreds pre-built industrial equipment, ability to write your own code/logic in C# and a physics engine to simulate various forces.
MOSIMTEC: Your Emulate3D Consultants.
MOSIMTEC team has decades of experience modeling material handling systems that include:
- Conveyor networks
- Sorting & Merging systems
- Goods-to-Person (GTP) workstations
- Pick-to-Light (PTL)
- Breakpack systems
- Automated Guided Vehicles (AGV) and Autonomous Mobile Robots (AMR)
- Automated Storage & Retrieval Systems (ASRS)
- Trailer and Dock management.
Emulate3D simulation software
- Optimize System Throughput
- Experiment with layout changes, bottlenecks, and performance improvements in a risk-free environment.
- Visualize System Behavior
- Create interactive, animated 3D models that help you and your stakeholders understand system performance in real-time.
- Reduce Commissioning Time
- Test and validate PLC code virtually – cutting on-site debugging time dramatically.
- Bridge Operations Technology (OT) and Information Technology (IT)
- Integrate seamlessly with your control systems and enterprise data to make better decisions, faster.
Emulate3D Simulation Software
Emulate3D allows you to connect directly to real PLCs or virtual controllers, letting you test and debug actual control logic in a safe, simulated environment—before any physical systems are built. You can import CAD files (SolidWorks, Inventor, STEP, etc.) and turn them into functioning simulation models automatically, reducing rework and speeding up deployment.
Emulate3D software can be used to
- design Automated Warehouses and Distribution Centers (DC),
- model Conveyor and Material Handling Systems,
- design Manufacturing Line Simulation,
- understand challenges in Robotics Integration and
- optimize Packaging Systems.
Emulate3D supports:
- Emulation mode (real PLCs)
- Simulation mode (internal logic)
- Demonstration mode (animated demos for sales/training)
You can import CAD files (SolidWorks, Inventor, STEP, etc.) and **turn them into functioning simulation models automatically**, reducing rework and speeding up deployment.
It doesn’t just simulate; it creates interactive, animated 3D models that act as live digital twins, showing exactly how your system behaves under real-world conditions.
Emulate3D includes multiple physics engines that offer three distinct physics modes to support simulations to test various scenarios:
- Volumetric: useful for simulating stacking loads, positioning objects on conveyors, effect of friction, & interaction with sensors.
- Planar: Simpler and less CPU-intensive than Volumetric while providing highly accurate representation of parallel loads on conveyors, photo-eye interactions and accelerations.
- Linear: Fastest physics engine that abstracts away CPU-intensive computation for larger projects while preserving interaction of loads with material handling systems.
Our clients say
Again I wanted to pass on the praise that I have received over the model. The entire team here really appreciates the work that was put into this, and is excited about future developments as well. Here are comments from other team members “Looks amazing. Will blow people away.”, “Really appreciated the partnership on this project.”, “The model looks great!”, “Thank you both this is AWESOME! Shared with a few people this morning and very impactful.”
Production Kitchen Simulation
Thank you very much for your work. We are very impressed with how Mosimtec captured the nuances of our operations and generated insights for our new facility
Energy Infrastructure Manufacturing
This experience was so much better than our previous efforts with other consultants. We appreciate this partnership.
Pharma Manufacturing Simulation
The folks on my team and from the operations group at the plant are very impressed with the models and have asked for other models to assist them in understanding issues. Long story short, thank you very much for the help. Your help these past few weeks since I took the class in Virginia have been tremendously helpful and I truly appreciate your help.
Simulation Training for Pharma Client
The team is extremely impressed with your performance. We believe your participation is important to our success and our future migration to Simio.
Simulation Training for Defense Client
Thank you so much for turning this around so quickly and diving into a wild one [lot design]. These changes help so much in matching up what we see with the drone footage, and it reinforces the hypothesized potential that the right turn at the traffic light could bring. This helps me tremendously. Thank you so much!
Retail Lot Design
Don’t tell my family but this model [that MOSIMTEC built] might rival Christmas for me this year
Leading Fast-Food Chain
Using the simulation you guys helped us build on all our Industrial Engineers and expansion analysis, has added lots of credence/value to our discussions with our Customer and executive team in regards to benefits of capital and process changes!
Spirit Defence
Success here will be exported throughout the world, changing perceptions, pioneering and opening new markets and saving lives. -DroneAmerica.com
MIKE RICHARDS
Simulation starts where Statistics ends…